Horn
Loaded Compression Drivers
author- Audionutz
HLCDs, or "horn-loaded compression drivers",
are a type of high-end car audio speaker design stemming from pro-audio
experimentation in the late '80s. They have evolved into a science,
and over the years, have been used with good results by many SQ
competitors. They offer several advantages over conventional speakers,
but there are some disadvantages as well.
So what is a "horn"? HLCD horns are meant
to play as single point sources for all upper midrange and treble
frequencies in a typical system. A horn has two parts: a compression
driver with magnet structure, and a horn body. They are designed
to mount under the dash of most cars, firing parallel to the floor
from the far left and far right under-dash locations. The compression
driver uses a moving "diaphragm" to produce sound, and
by horn-loading this driver, the air space inside the horn couples
with the diaphragm of the driver and allows the small element to
move a larger volume of air than normal. This increases the sensitivity
of the horn speaker in comparison to conventional cone drivers.
It's the same principle used by cheerleaders when they scream their
cheers at the game thru a megaphone (you know, that cone-shaped
thingy). Typically, an HLCD speaker has a sensitivity of over 100dB/1m/1W,
whereas most conventional cone drivers in the same frequency range
are about 10dB lower. Currently, the manufacturers of mass-produced
HLCDs include Illusion Audio, USD Audio, Veritas, Image Dynamics,
Crossfire, and JRSpeaker (Crystal). All of these different horns
are built on the same principles, but differ somewhat in driver
selection, horn material, and horn geometry.

Horns for in-car use are built on the premise that
near-equal path-lengths are optimal, and by design, the compression
drivers of these horns are placed well under the dash in an attempt
to equalize their path-lengths. Furthermore, the actual horn itself
not only increases the driver sensitivity, but also serves to control
the dispersion pattern of the speaker's sound wave. Car horns are
actually "exponential-dispersion" horns, meaning at different
axis positions they have different loudness levels. While I am not
well versed in "horn-guru" lingo, I will attempt to explain
in laymen's terms.
Car horns have several parts: the mounting flange,
the "mouth", the throat, and the compression driver orifice
at the far back. I won't waste time here trying to explain what
they look like, but realize the horn mouth is the actual speaker
opening and fires toward the listener. Also realize the throat of
most standard-size horn bodies is several inches long, placing the
actual compression driver well behind the front surface of the speaker,
increasing the path-length. The mouths of most horns are approximately
2.5" high and 12" wide. When installed, this mouth is
about 2-3" from the far side of the dash, and spans across
longitudinally toward the opposite side of the car. The opposite
side horn should be located in a "mirror-image" fashion
as well.
A horn's interior shape is designed to direct the bulk of its sound
off-axis toward the opposite listener. Recall what we discussed
in the "path length /intensity trading" topic. Horns are
built to do that for you. If you look at, say an Image Dynamics
full-size horn body directly in front of you, you will notice the
interior of the horn widens as the "mouth" goes toward
the opposite side. You'll also notice the flange inside is chamfered
and the opening very small toward the nearside of the mouth. By
designing the horn in this fashion, ID is able to control the loudness
levels across the mouth of the horn. I am not sure the exact distribution
of the sound wave, but I believe it is 30% on axis and 70% off axis.
Regardless of the actual numbers, what we need to realize is that
horns are loudest toward the center of the car, focusing the bulk
of their energy off-axis and creating good imaging and center focus.
This is what most of them are designed to do. The proper terminology
for this design is "controlled-dispersion", where the
speaker itself is designed to have a specific dispersion pattern
and axial response characteristics.
A typical system that employs horn drivers is as
follows--- HLCD horns for right and left mid's and highs, a pair
of midbass/midrange speakers either in the kicks or doors, and subwoofers
somewhere. Many guys choose to do a true 4-way set-up with dedicated
midbasses and dedicated midrange drivers to accompany the horns.
Either way can net good results.
The frequency response of horns basically depends
on two things; the size and build material of the compression driver
diaphragm and the size and shape of the horn body. At the top end,
horn freq response usually hits a brick wall at just under 20KHz
due to sound wave interactions and reflections inside the horn body,
but this often isn't audibly noticeable if the system is tuned correctly.
On the other side of the spectrum, horn body size greatly affects
low-end frequency response. The bigger the horn, the lower it goes.
The ID mini-horns are the smallest available on the market. And
being the smallest, their freq response goes down to only about
900 Hz at best. Step up to a full size horn body and they are able
to play down to around 600 Hz. Some Veritas models have spec'd freq
response of lower than 600 Hz, and there ARE guys out there with
custom-built horns that play down to 400 Hz (Richard Clark, Mark
Eldridge, and others from the "old school"). Recall that
the "optimal" front stage speaker is one that can play
all frequencies from a single point source. Well, HLCDs are designed
to do ALMOST that. By playing all of the upper midrange AND highs
from a single driver, they negate all the ill-effects of having
a crossover point in the mid-to-high transition as well as having
likely different path lengths between the midrange and high freq
drivers. Couple this to the "controlled dispersion" pattern
of the horn body, and you have the ingredients for superb imaging
from the get-go.
So what are the benefits of using HLCDs instead
of conventional drivers? First of all, you are assured of good image
placement across the sound stage from the start, at least from the
upper midrange and high frequencies. Second, the increased loudness
of horns allows us to power them with a smaller amplifier compared
to the other speakers in the system. Third, they can likely be installed
in most automobiles and do not take up much space in the kick panel
areas. Fourth, when mounted properly (firing parallel from under
the dash), they couple sonically to the bottom of most dashes, and
this *can* help project the sound upward, giving the sound stage
decent height. In terms or dynamic output, no conventional speaker
can match the dynamics of good HLCDs, but there are ill effects,
as we shall discuss in a sec. In comparison to installing conventional
drivers in kick panels, it is easier to install horns and get great
staging characteristics simply b/c horns are specifically designed
to give you near-exact stage results in a "drop-in" fashion.

As mentioned, there are drawbacks to using HLCDs
in an SQ system. We discussed some of the design goals of under-dash
horns and what we can expect in terms of performance. We can also
expect tonality problems, which stem from the "megaphone effect"
in the upper midrange/low treble region, as the internal shape of
the horn body, which naturally boosts frequencies in the 3KHz region,
affects the sound wave. This lends to the "nasal" sound
character of virtually all horn drivers. The top end of the frequency
spectrum is also affected in horns and results in a sharp frequency
roll-off above about 17KHz, but only well-trained ears can sense
this deviation b/c the perceived high frequency brightness of most
horns masks this effect. On an RTA this roll-off is very pronounced.
This is one reason many competitors using horns supplement the high
end with an additional set of tweeters, especially for RTA testing.
Since horns are shaped to emit the bulk of their
sound wave toward the opposite listener (great for imaging), the
outer portions of the stage suffer from lack of width. I quick comparison
of different mfgr's horn designs shows how this problem materializes.
Veritas horns are the lesser offender in stage width as their design
funnels a higher percentage of sound to the left and right as compared
to the direct on-axis position. This is very tough to explain in
words, but if you look at the internal shape of a Veritas horn mouth,
it resembles an hourglass, with a very small cross-sectional opening
firing right at the listener, but to the left and right, the opening
enlarges, moreso toward the center of the car. USD horns are simply
curvilinear in shape, firing smoothly toward the center of the car.
They have no decrease in opening height to speak of, and thus the
direct wave tends to be a little too loud. A technique that has
been used with these horns is placing a block of fiberglass insulation
or other absorptive material partially across the horn mouth to
mask the on-axis sound wave just enough to allow for proper dispersion
Image Dynamics uses a decreased cross-sectional
opening to attenuate the on-axis response, widening it toward the
center. This directs the bulk of the output toward the opposite
listener, but there is no "flared opening" directing sound
outward to speak of. Illusion Audio uses both a decreased opening
height on-axis AND small "vanes" inside the horn body
in it's throat to direct the sound. While not as small an opening
as the ID, the Illusion exhibits similar characteristics, but does
make an effort to widen the dispersion toward the outer border of
the vehicle. The Crystal and Crossfire horns are very similar to
the USD design, using a curvilinear shape to direct the sound wave
off-axis.
So, what does all of this mean in the real world?
It means horns are great for imaging and getting the elusive "center
image focus", but are not great for stage width. This is a
byproduct of design factors and controlled linear dispersion. Conventional
drivers have uniform dispersion that is not linear, and as such,
they can greatly improve stage width in comparison. In the SQ judging
lanes, stage width is determined by sonically localizing the far
left and far right imaging cues and determining where this sonic
boundary is located in the vehicle. The A pillars are most often
used as a reference here, and pillar to pillar width is a good goal
to have when designing your system.
The best systems can portray stage width beyond
the pillars, and if the system is determined to have a width INSIDE
the pillars, score deductions result. Seldom does a horn car have
a stage that spans pillar to pillar w/o adding additional speakers
to supplement them. Most horn car soundstages only span from about
2" inside the a pillars at best. Many guys using horns in the
lanes will add a set of tweeters, either on the A pillars or sail
panels, to help them with width and RTA. They tend to cross them
over at 16KHz and up so these tweeters can pick up where the horns
begin to roll off. While this does assist the width to a degree,
it only does so in the higher frequencies, and seldom does it affect
midrange imaging and width. A superb SQ system will have a stage
that is wide no matter what frequency is played. This is one instance
where conventional drivers have an advantage over horns.
To take this a little further, most high-end horns
only play down to approximately 650Hz. The remainder of the front
stage frequencies must be picked up with a dedicated midrange and/or
midbass speaker of conventional design. Most horn cars use midranges
placed underneath the horns in the kick panels and are angled for
proper imaging characteristics. Sometimes, the midrange or midbass
is placed in the door locations and consequently will have a large
difference in path lengths. While HLCD systems take care of the
upper octave x/o point that most conventional component sets have,
they introduce a NEW x/o point in the low midrange, and the resultant
phase shift that occurs at this point can and will be troublesome
to some degree requiring "tweaking" to compensate.
Because the horn will project it's frequencies upward
and can couple with the dash's front side in doing so and because
the mids in the kicks do NOT have a controlled dispersion, many
HLCD systems suffer from what a few audiophile SQ judges call a
"layered" sound stage. What this means is you get a frequency-dependant
stage height where the notes in the sound stage appear on top of
each other. You get high frequencies at the highest level of the
stage, the upper midrange just below that, lower midrange even lower,
and so on. Sometimes it can sound like the separate instruments
are playing above or below one another. This is most prominent in
the low midrange/midbass region, where you can tell the highs are
nice and high (near eye level) but the preponderance of the low
notes seem to come from the floor.
Very careful tuning and mid/midbass speaker placement
is vital to overcome this phenomenon with HLCDs. We must also keep
in mind that mounting a full size horn under a dash will decrease
the dispersion area available to the midrange drivers mounted in
kick panels. This can also affect how "high" the mids
can project their sound in the stage.
Another problem with horns is their frequency response
curve. We've all undoubtedly heard the so-called "myth"
that horns need massive EQ to sound good. Well, this is a misunderstanding,
b/c they can sound "good" with minimal EQ. What we should
say is that "horns need several bands of EQ to smooth out there
freq response to a proper curve". Due to their design, the
sound waves emitted from the compression driver encounter many different
interactions inside the horn body as the sound travels outward.
There are reflections and resonations occurring at several different
frequencies, and even the horn body itself can resonate (this is
another problem, and some guys actually damp the horn bodies with
dynamat to combat this effect).
The resulting freq response curve of HLCD drivers
consists of a series of several peaks and dips, some of which are
several dB deep. It should be common knowledge that in order to
achieve excellent SQ we must have a response that has smooth transitions
from freq to freq or the system just will not sound realistic, warm,
or natural. Equalization is vital to smoothing out HLCD response
curves, and it is for this reason that most horn competitors utilize
1/3 octave EQs in their systems. When you couple this to the fact
that the response also will depend on the car's acoustic properties,
the need for an EQ heightens.
I am sure we will touch on some more areas of sonic
problems with both designs during our discussions, but for now it
has been suggested I do a comparison of HLCDs to conventional drivers,
just a quick glance at the pros and cons of each design. We will
break it down into categories, which are important in a competition
system, so here goes:
Tonality Out of the box, conventionals
are better. With proper tuning, equal tonal characteristics can
be had with both designs, although the top end of the frequency
spectrum is most realistic using conventional drivers.
Dynamic Output Horns rule, hands
down. Remember, they are 10dB or so MORE efficient compared to cones.
Only a creatively mounted on-axis conventional system can rival
HLCDs in dynamics.
Position to sound stage Good results
can be obtained with either. Depends on tuning and speaker location. Stage Depth Again, good results
with either depending on above, however, many listeners will feel
like HLCDs provide an "in your face" kind of sound with
little delineation of stage depth cues. Again, it depends on tuning.
Imaging Very tight focus of upper
midrange and high freqs goes to the HLCDs. Cones can also image
perfectly, but can often need much more effort to do so. In either
case, "proper" imaging (that is, ALL frequencies) is a
byproduct of careful driver placement mainly, in addition to all
of the topics covered in the previous SQ articles.
Stage height This is a toss-up
and depends on system design and driver placement (and negating
that pesky layering effect I mentioned). The best horn systems can
portray an eye-level stage, but so can systems with kick panels
and especially dash speakers.
Stage width Conventionals Ambience Most guys feel conventionals,
having a more natural sound and sound wave dispersion pattern, can
produce more "lifelike" ambience.
These are a few of the main categories; we can discuss
these and others as the time arises. Pictures of a typical horn
installation will follow. The important thing to realize is we are
comparing two totally different speaker designs, each with it's
own strengths. So whether to use HLCDs or not is a question we all
must figure out for ourselves. Try to listen to properly tuned cars
using both designs and find the sound you like, and then run with
it!
An Alternative View
author- Lee Cao
Also known as compression horns and wave guides,
HLCDs represent what could be the biggest waste of money in car
audio. The only benefits of HLCD are good dynamics, high efficiency
and better imaging.
However, the disadvantages are numerous. HLCD
have frequency response from approximately 1kHz to 20kHz. Thus they
are essentially large tweeters with very good low frequency extension.
However, they cost anywhere from $300 to over $1000 for a pair.
So by themselves, the HLCDs already cost as much or significantly
more than most competition quality component speaker systems. You
will also have to purchase a separate set of mid bass drivers to
cover the frequencies below 1kHz. A pair of quality mid bass drivers
start at about $150, adding more to the cost. Installation of HLCDs
are very costly and time consuming. Labor quotes can exceed $1000
just for the installation and setup of a pair of HLCDs.
The installation
location of HLCD is usually under the dash. Even though this position
allows for a more focused image, the overall sound stage is much
narrower than conventional tweeters mounted on the doors. The tradeoff
for high efficiency is poor transient response, tonal accuracy and
overall frequency response. There are mid-bass drivers that have
better transient response than HLCDs.
The frequency response and
tonal accuracy of HLCD are so bad that it's generally accepted that
in order to make a pair of HLCD listenable, one would need 30 band
1/3 octave equalizers, which cost no less than $300. And even then,
the sound quality of the HLCD are not even comparable to a pair
of good conventional tweeters.
In summary, HLCDs are expensive and
they exhibit all the characteristics that we do NOT want in a tweeter,
especially one that would require the owner to spend thousands just
to get mediocre results.
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